ALLIGATOR READY SET STAPLE LACING

ALLIGATOR READY SET STAPLE LACING

Alligator Staple lacing is a hinged fastener splice designed for relatively thin belting used on light and medium duty, troughed or flat bed conveyors. Used for package and baggage handling, cased goods, food, wood and agricultural applications. The smooth and low fastener profile facilitates operation with diverters and shears. With the new Ready Set staple system, an extended plate design seperates the point of staple penetration from the line of belt flexing, thus eliminating splice fatiguing that results from sawing action at the point of attachment. Staples work between carcass fibers without severing them. Since the staples are pre-inserted into each fasterner’s top plate, you always have the correct size and quantity of staples with you.

 

Installation is quick and easy with the new Ready Set since it eliminates staple insertion. The RS tools come complete with drive blocks and a driver and are available in a wide range of sizes to accommodate a wide range of belt widths. Simply fit the fastener strips onto your belt ends and secure them in the specially designed guide blocks. Tools can be moved rapidly along the belt as staples are installed.

STAINLESS STEEL ALLIGATOR READY SET STAPLE LACING

 

How to specify the correct lacing:

 

  • Determine your belt tension.
    Most conveyor belting has a mechanical fastener rating. The fastener sizes listed in the chart below are for use on belts not in excess of the ratings shown.Care should be taken to not operate the belting or fasteners beyond their recommended ratings.
  • Measure your belt thickness.
    If a portion of the belt cover is to be removed to “recess” the lacing, measure the belt thickness after the cover has been skived. Choose a lacing size that corresponds to your belt thickness from the chart below.
  • Measure the diameter of the smallest pulley.
    Note minimum pulley diameters shown for various sizes of lacing from the chart below.
  • Identify the correct lacing:
    Find the lacing size that best fits your specifications in the chart below.

 

ALLIGATOR READY SET STAPLE LACING SELECTION CHART

Lacing
Size
Mechanical
Fastener
Ratings Up To:
Belt Thickness
Range
Recommended
MinimumPulley
Diameter
Corrugated
Hinge Pin Dia.
P.I.W. kN/m in. mm in. mm in. mm
RS62 100 17 1/16-1/8 1.5-3.2 2 50 .080 2.0
RS125 160 28 1/8-3/16 3.2-4.8 3 75 .141 3.6
RS187 200 35 3/16-1/4 4.8-6.4 4 102 .203 5.2

STEEL ALLIGATOR READY SET STAPLE LACING

With Nylon Covered Steel Cable Pins

Belt Width Ordering Number Item Code
in. mm
12 300 RS62J12/300NC 42201
16 400 RS62J16/400NC 42202
18 450 RS62J18/450NC 42203
20 500 RS62J20/500NC 42204
24 600 RS62J24/600NC 42205
30 750 RS62J30/750NC 42206
36 900 RS62J36/900NC 42207
42 1050 RS62J42/1050NC 42208
48 1200 RS62J48/1200NC 42209
60 1500 RS62J60/1500NC 42010

With Steel Spring Wire Pins

Belt Width Ordering Number Item Code
in. mm
12 300 RS62J12/300SP 42211
16 400 RS62J16/400SP 42212
18 450 RS62J18/450SP 42213
20 500 RS62J20/500SP 42214
24 600 RS62J24/600SP 42215
30 750 RS62J30/750SP 42216
36 900 RS62J36/900SP 42217
42 1050 RS62J42/1050SP 42218
48 1200 RS62J48/1200SP 42219
60 1500 RS62J60/1500SP 42220

With Nylon Covered Steel Cable Pins

Belt Width Ordering Number Item Code
in. mm
4 100 RS125J4/100NC 42240
10 250 RS125J10/250NC 42241
12 300 RS125J12/300NC 42242
14 350 RS125J14/350NC 42243
16 400 RS125J16/400NC 42244
18 450 RS125J18/450NC 42245
20 500 RS125J20/500NC 42246
24 600 RS125J24/600NC 42247
30 750 RS125J30/750NC 42248
36 900 RS125J36/900NC 42249
42 1050 RS125J42/1050NC 42250
48 1200 RS125J48/1200NC 42251
60 1500 RS125J60/1500NC 42252

With Steel Spring Wire Pins

Belt Width Ordering Number Item Code
in. mm
16 400 RS125J16/400SP 42253
18 450 RS125J18/450SP 42254
20 500 RS125J20/500SP 42255
24 600 RS125J24/600SP 42256
30 750 RS125J30/750SP 42257
36 900 RS125J36/900SP 42258
42 1050 RS125J42/1050SP 42259
48 1200 RS125J48/1200SP 42260
60 1500 RS125J60/1500SP 42261

With Nylon Covered Steel Cable Pins

Belt Width Ordering Number Item Code
in. mm
4 100 RS187J4/100NC 42290
12 300 RS187J12/300NC 42291
16 400 RS187J16/400NC 42292
18 450 RS187J18/450NC 42293
20 500 RS187J20/500NC 42294
24 600 RS187J24/600NC 42295
30 750 RS187J30/750NC 42296
36 900 RS187J36/900NC 42297
42 1050 RS187J42/1050NC 42298
48 1200 RS187J48/1200NC 42299
60 1500 RS187J60/1500NC 42300

With Steel Spring Wire Pins

Belt Width Ordering Number Item Code
in. mm
18 450 RS187J18/450SP 42301
20 500 RS187J20/500SP 42302
24 600 RS187J24/600SP 42303
30 750 RS187J30/750SP 42304
36 900 RS187J36/900SP 42305
42 1050 RS187J42/1050SP 42306
48 1200 RS187J48/1200SP 42307
60 1500 RS187J60/1500SP 42308

STAINLESS STEEL ALLIGATOR READY SET STAPLE LACING

With Stainless Spring Wire Pins

Belt Width Ordering Number Item Code
in. mm
12 300 RS62SJ12/300SS 42220
18 450 RS62SJ18/450SS 42221
20 500 RS62SJ20/500SS 42222
24 600 RS62SJ24/600SS 42223
30 750 RS62SJ30/750SS 42224
36 900 RS62SJ36/900SS 42225
42 1050 RS62SJ42/1050SS 42226
48 1200 RS62SJ48/1200SS 42227
60 1500 RS62SJ60/1500SS 42228

With Nylon Covered Stainless Cable Pins

Belt Width Ordering Number Item Code
in. mm
12 300 RS62SJ12/300NCS 42229
18 450 RS62SJ18/450NCS 42230
24 600 RS62SJ24/600NCS 42231
30 750 RS62SJ30/750NCS 42232
36 900 RS62SJ36/900NCS 42233
48 1200 RS62SJ48/1200NCS 42234
60 1500 RS62SJ60/1500NCS 42235

With Stainless Spring Wire Pins

Belt Width Ordering Number Item Code
in. mm
12 300 RS125SJ12/300SS 42262
14 350 RS125SJ14/350SS 42263
16 400 RS125SJ16/400SS 42264
18 450 RS125SJ18/450SS 42265
20 500 RS125SJ20/500SS 42266
24 600 RS125SJ24/600SS 42267
30 750 RS125SJ30/750SS 42268
36 900 RS125SJ36/900SS 42269
42 1050 RS125SJ42/1050SS 42270
48 1200 RS125SJ48/1200SS 42271
60 1500 RS125SJ60/1500SS 42272

With Nylon Covered Stainless Cable Pins

Belt Width Ordering Number Item Code
in. mm
10 250 RS125SJ10/250NCS 42273
12 300 RS125SJ12/300NCS 42274
14 350 RS125SJ14/350NCS 42275
16 400 RS125SJ16/400NCS 42276
18 450 RS125SJ18/450NCS 42277
20 500 RS125SJ20/500NCS 42278
24 600 RS125SJ24/600NCS 42279
30 750 RS125SJ30/750NCS 42280
36 900 RS125SJ36/900NCS 42281
42 1050 RS125SJ42/1050NCS 42282
48 1200 RS125SJ48/1200NCS 42284
60 1500 RS125SJ60/1500NCS 42285

With Stainless Spring Wire Pins

Belt Width Ordering Number Item Code
in. mm
16 400 RS187SJ16/400SS 42309
18 450 RS187SJ18/450SS 42310
20 500 RS187SJ20/500SS 42311
24 600 RS187SJ24/600SS 42312
30 750 RS187SJ30/750SS 42313
36 900 RS187SJ36/900SS 42314
42 1050 RS187SJ42/1050SS 42315
48 1200 RS187SJ48/1200SS 42316
60 1500 RS187SJ60/1500SS 42317

With Nylon Covered Stainless Cable Pins

Belt Width Ordering Number Item Code
in. mm
12 300 RS187SJ12/300NCS 42318
16 400 RS187SJ16/400NCS 42319
18 450 RS187SJ18/450NCS 42320
20 500 RS187SJ20/500NCS 42321
24 600 RS187SJ24/600NCS 42322
30 750 RS187SJ30/750NCS 42323
36 900 RS187SJ36/900NCS 42324
42 1050 RS187SJ42/1050NCS 42325
48 1200 RS187SJ48/1200NCS 42326

ALLIGATOR READY SET STAPLE TOOLS AND ACCESSORIES

Ordering Number Item Code
RSC187 42350
RSC187-4 42351
RSC187-6 42352
RSC187-12 42353
RSC187-24 42354

Ordering Number Item Code
ST5-5 42356

Note: To upgrade your old C187 tool for use with Ready Set staple fasteners, exchange the green guide block(s) with the yellow Ready Set guide block(s) as shown.

EXTRA HINGE PINS

Lacing Number Coil Length Nylon/Steel Nylon/Stainless
Ordering Number Item Code Ordering Number Item Code
62 cut pc. NC62 41368 NCS62  
62 10′ NC62-X 41366 NCS62-X  
62 100′ NC62-C 41367 NCS62-C  
125 cut pc. NC1 41371 NCS1  
125 10′ NC1-X 41369 NCS1-X  
125 100′ NC1-C 41370 NCS1-C  
187 cut pc. NC187 41374 NCS187  
187 10′ NC187-X 41372 NCS187-X  
187 100′ NC187-C 41273 NCS187-C  

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